Rapid Installation for Existing Buildings

Fuji Rapid-Install Elevators – empowering old building renovations and facilitating the lives of the elderly.

China Dream · My Dream
Fuji Elevator · Dream for Old Buildings

CC54332A-A146-417a-BE34-137678D8683B

富士制御加梯(小程序)

Market Analysis

With the growing urban aging population and rising living standards, residents who enjoy convenient land public transportation services also desire efficient vertical mobility within their homes. As a result, demand for elevator products for multi-story old residential buildings has been steadily increasing. According to statistics from the China Elevator Association, the market potential for elevator installation in existing multi-story residential buildings is significant. Incomplete statistics show that among the country’s 1,220,000 million square meters of construction area, residential space accounts for approximately 740,000 million square meters, of which about 400,000 million square meters are old residential buildings of seven stories or below. After deducting areas slated for demolition, based on per capita living space calculations, there are currently approximately one million old low-rise residential buildings nationwide in need of elevator installation, requiring 1.25 million elevators—and this demand is expected to grow at a double-digit rate over the next five years.

Since 2013, Shandong Fuji Elevator Co., Ltd. has been focusing on the elevator addition market for old residential buildings. In collaboration with Shandong Jianzhu University, a leading institution in the construction field, the company established a dedicated R&D department for old building elevator additions. After more than three years of market validation, Shandong Fuji’s elevator addition business—featuring integrated steel-structure products and a full-service package covering site survey, solution design, production, installation, and maintenance—has won high recognition from both users and the Housing and Urban-Rural Development Bureau (as evidenced by the “Construction Enterprise Qualification Certificate” in the “Qualifications” section) for its eco-friendliness, cost-effectiveness, and rapid installation. Today, Shandong Fuji Elevator has developed a comprehensive series of solutions for old building elevator additions, ensuring that diverse types of existing buildings can find a suitable tailored solution.

Addition Features

Shandong Fuji Elevator has meticulously researched and designed a new type of elevator specifically for old building addition projects – the Rapid-Install Steel-Structured Elevator. This is a new solution that integrates the steel-structured hoistway, exterior finishing, and the elevator itself into a comprehensive package for old building elevator additions. It truly provides customers with a one-stop addition service, eliminating the hassle of sourcing suppliers separately and avoiding the information asymmetry that can compromise the elevator installation quality. The detailed advantages of the Rapid-Install Steel-Structured Elevator are as follows:

1.Meeting Diverse Needs

The Rapid-Install Steel-Structured Elevator is designed with optimized solutions for various installation scenarios. Based on the entry method, we offer three solutions: level entry, half-level entry, and level corridor addition entry. Customized design and production are also available according to customer requirements. In addition, the exterior of the Rapid-Install Steel-Structured Elevator offers nearly ten finishing options, including fully transparent glass, color-coated steel sheets, and aluminum-plastic panels, to meet diverse customer needs in every aspect.

① Entry Method Floor Plan

pcrh

平层入户

cbcrh

错半层入户

② Elevation View of Hoistway-to-Stairway Connection

旧楼加装连接图

③ 3D Rendering of Exterior Finishing

滴水檐板幕墙

Drip edge curtain wall

点支撑式玻璃幕墙

Point-supported glass curtain wall

隔断式玻璃幕墙

Partitioned glass curtain wall

连续式玻璃幕墙

Continuous glass curtain wall

金属雕花板幕墙

Decorative metal panel curtain wall

平面合金板幕墙

Flat alloy panel curtain wall

2.Space-saving without encroaching on public resources

Utilizing integrated production and one-step forming processes, the steel-structured hoistway and elevator equipment are seamlessly combined, achieving a minimum footprint of just 3.5 m². The design does not occupy roadways, block fire access routes, encroach upon public resources, or disrupt residents’ daily life. The WR horizontal drive machine, featuring a small traction sheave and a base-free design, further maximizes headroom space savings.

3.Sturdy and reliable, ensuring passenger safety

The elevator hoistway is constructed with durable steel structures that have undergone electrophoretic coating treatment. Securely connected to the main building structure, it can be firmly and reliably attached to various types of buildings, including brick-and-concrete and cement structures. The advanced variable-frequency door operator system, equipped with infrared sensing technology, ensures sensitive opening and closing, guaranteeing passenger safety.

4.90-minute main structure installation, 3-day commissioning

The elevator undergoes modular pre-assembly and segmented processing before leaving the factory. Depending on the transportation distance, either integrated or split transport solutions are adopted. Under normal circumstances, on-site installation only requires hoisting and connecting the modular segments, with the steel structure and elevator main body installation completed in just 90 minutes, followed by 3 days of commissioning for normal operation. This significantly minimizes installation time and avoids disruption to the daily life of community residents.

Construction Plan

liucheng2221

Advanced full-process integrated craftsmanship – a revolutionary pioneer in quality and efficiency.

Shandong Fuji Elevator is fully committed to advancing the cause of old building elevator addition, establishing an industry-leading full-industry-chain integrated solution. The company now operates three manufacturing plants, with elevator addition units ready for shipment nationwide.

The intelligent manufacturing base is equipped with an automatic steel structure welding production line, an automatic elevator assembly line, an automatic exterior finishing production line, an automatic landing door production line, a steel structure testing platform, and other advanced processing equipment. With an annual production capacity of up to 3,000 units and a peak daily output of over 20 units, we are accelerating the pace of elevator addition for old buildings nationwide.

1.Laser cutting and tube cutting processes for steel structures

Professionally customized laser cutting equipment performs high-precision cutting of steel structural profiles and plates, ensuring dimensional accuracy at every stage of the process.

资源 1xinzeng

2.Steel structure sheet metal processing line

The automated sheet metal processing technology achieves a machining accuracy within 0.5 mm, ensuring precision for every minor steel structural component.

资源 2xinzeng

3.Automatic steel structure welding production line

With an investment of over 2 million yuan, we have introduced an automated welding production line, achieving a qualitative leap in production efficiency and accelerating the progress of elevator addition projects.

资源 3xinzeng

4.Flexible welding fixture for steel structures

Precise positioning and standardized welding, with craftsmanship dedicated to every detail. The flexible welding fixture production line enables accurate and flexible positioning from all directions and angles, ensuring more convenient on-site installation.

资源 4xinzeng

5.Complete steel structure anti-corrosion production line

We have fully launched an automated full-process production line covering the entire treatment sequence – from integral shot blasting and rust removal, degreasing, silane treatment, passivation pre-treatment, to high-temperature powder coating – enabling precise control over every detail. The steel structure frames undergo integral shot blasting for rust removal, achieving a rust removal grade of Sa2.5. We have also introduced the BASF integrated degreasing-silane pre-treatment process, ensuring thorough cleaning and guaranteeing paint adhesion throughout the full lifecycle of the coating.

资源 5xinzeng

6.Heavy-duty integrated painting production line

Our industry-leading heavy-duty integrated painting process uses imported high-durability powder coatings from PPG (USA) , which remain free from chalking and peeling for 25 years. The automated spraying system ensures consistent film thickness on every surface detail, delivering true all-round, high-durability protection with no blind spots.

资源 6xinzeng

7.Elevator / Exterior finishing automatic production line

Precise pre-installation is carried out for elevator cars, exterior finishing, and other components, achieving a factory assembly rate of over 90%. This significantly improves on-site construction efficiency and quality.

资源 7xinzeng

8.Integrated packaging, loading, and rapid dispatch

资源 8xinzeng

9.On-site integral hoisting

Construction period reduced by 50% compared to traditional elevator addition methods

资源 9xinzeng

10.Corridor finishing

资源 10xinzeng

11.Elevator commissioning

Commissioning completed within days

资源 11xinzeng

12.Begin a better life

With the technological advantages of the rapid-install steel-structured elevator and its strong full-industry-chain integrated capabilities, Shandong Fuji Elevator has achieved nationwide success, helping old buildings realize their elevator addition dreams sooner.

资源 12xinzeng